Terminal End Insulation Tape

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Terminal End Insulation Tape

Termination layer insulating tape is a single-sided pressure-sensitive adhesive tape widely used in the manufacturing stage of lithium battery cells, for covering the end region of the cell electrode tab (i.e., the termination layer), providing stable electrical insulation, preventing short circuits, and being compatible with subsequent heat sealing and liquid injection processes. This tape features excellent electrical strength, resistance to electrolyte corrosion, and thermal stability, making it a critical material for ensuring battery safety and consistency.

✅ Brief Introduction
Termination layer insulation tape is a single-sided pressure-sensitive adhesive tape widely used in the manufacturing stage of lithium battery cells, for covering the end region of the cell tab (i.e., the termination layer), providing stable electrical insulation, preventing short circuits, and being compatible with subsequent heat sealing and liquid injection processes. This tape features excellent electrical strength, resistance to electrolyte corrosion, and thermal stability, making it a key material for ensuring battery safety and consistency.

✅ Full Product Description
Termination Layer Insulation Tape Solutions
Providing professional adhesive solutions for the manufacturing of electric vehicle power batteries, the termination layer insulating tape is primarily applied in the encapsulation process of the electrode terminal area in the cell manufacturing process, ensuring electrical isolation and chemical compatibility between the negative/positive electrode terminals during hot pressing encapsulation and liquid injection processes.

This series of tapes uses high-temperature resistant polyester (PET) or polypropylene (PP) film as the substrate, coated with an electrolyte-compatible acrylic adhesive, offering excellent insulation performance and structural stability. The tape is self-adhesive and does not require a backing paper, facilitating automated winding operations and accommodating the process requirements of various power lithium batteries (prismatic, cylindrical, pouch).

Key Features and Benefits
✅ High dielectric strength: Effectively isolates voltage up to 5.0~6.5 kV AC, meeting the safety requirements of high-energy density batteries

✅ Good electrolyte compatibility: Special acrylic adhesive ensures long-term resistance to electrolyte immersion environment

✅ Chemical inertness: Polypropylene/polyester substrate suppresses DMT-type reduction shuttle effect, reducing self-discharge risk

✅ Green coloring adhesive: Facilitates automated visual inspection, improving process stability

✅ Bottomless paper structure: Self-wrapping form, enhances automated encapsulation efficiency, reducing material waste

✅ Supports multiple width and thickness specifications: Adaptable to different earphone structures and electrode layer counts

✅ Meets the manufacturing location requirements of the Inflation Reduction Act IRA (Made in USA, optional)

Featured Product Options
TX-TI200
Single-sided coated, 1.0 mil transparent BOPP film

Green acrylic adhesive, resistant to electrolyte corrosion

Insulation breakdown voltage: 4.8 kV AC

Suitable for medium and high voltage module cell termination layer lamination

TX-TI280
Single-sided coating, 1.0 mil high-transparency PET substrate

High dimensional stability and heat seal compatibility

Green adhesive layer, supports CCD recognition and visual positioning

Breakdown voltage: 6.2 kV AC

Suitable for insulating encapsulation in the multi-lead overlapping area of cylindrical core

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