Product Name: Thermal Conductive Adhesive Tape for EV Battery Systems
🔧 Product Description (Detailed)
Thermal Conductive Adhesive Tape from Avery Dennison is specifically engineered to address the thermal management needs of electric vehicle (EV) battery systems. Designed for bonding thermal interface materials (TIMs) to cooling components such as chiller plates and heat sinks, this tape ensures efficient heat dissipation while maintaining structural integrity under automotive-grade stress conditions.
With options for silicone-based and acrylic-based pressure-sensitive adhesives (PSAs), the tape is compatible with a variety of TIM substrates and delivers reliable adhesion, thermal performance, and flame retardancy—critical in EV pack designs. It helps OEMs and battery integrators manage cell temperatures, improve battery safety, and meet assembly efficiency targets.
🧩 Key Features
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High thermal conductivity to reduce thermal resistance between cells and cooling elements
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Silicone and acrylic adhesive systems for compatibility with both silicone and non-silicone TIMs
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UL 94 V-0 flame-retardant performance
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Thin, conformable construction for tight spaces and complex geometries
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High adhesion to low surface energy (LSE) materials, foams, and metals
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Die-cuttable and automation-ready for efficient manufacturing processes
🧪 Applications
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Bonding thermal pads to battery modules, chiller plates, and cooling fins
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Heat dissipation in battery management systems (BMS)
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Automotive inverter and DC-DC converter assemblies
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Thermal coupling of powertrain electronics and e-power distribution units
📦 Recommended Products
| Product Code | Adhesive Type | Thickness | Flame Rating | Use Case |
|---|---|---|---|---|
| FT 3075 | Silicone | 3.5 mil | UL 94 V-0 | For silicone TIMs & high-temp foam |
| FT 1165 | Flame Tough™ Acrylic | 2.5 mil | UL 94 V-0 | General purpose thermal bonding |
| FT 1123 | Modified Acrylic | 3.3 mil | — | Bonds well to LSE foams and curved surfaces |






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